Industrial & Production Engineering 5th Semester Syllabus

Download VTU Industrial & Production Engineering 2010 Scheme
Download Industrial & Production Engineering Syllabus 2010

ENGINEERING ECONOMY
Subject Code : 10IP /IM 52

IA Marks : 25
Exam Marks : 100

PART – A

UNIT – 1

INTRODUCTION: Engineering Decision- Makers, Engineering and Economics, Problem solving and Decision making, Intuition and Analysis, Tactics and Strategy
6 Hours

UNIT – 2
INTEREST AND INTEREST FACTORS: Interest rate, simple interest Compound interest, Cash- flow diagrams, Exercises and Discussion.
6 Hours

UNIT – 3
PRESENT WORTH COMPARISON: Conditions for present worth comparisons, Basic Present worth comparisons, Present worth equivalence, Net Present worth, Assets with unequal lives, infinite lives, Future worth comparison, Pay – back comparison, Exercises, Discussions and problems.


7 Hours

UNIT – 4
EQUIVALENT ANNUAL WORTH COMPARISONS: Equivalent Annual Worth Comparison methods, Situations for Equivalent Annual Worth Comparison Consideration of asset life, Comparison of assets with equal and unequal lives, Use of sinking fund method, Annuity contract for guaranteed income, Exercises, Problems.
7 Hours

PART – B

UNIT – 5
RATE OF RETURN CALCULATIONS: Rate of return, Minimum acceptable rate of return, IRR, IRR misconceptions, Cost of capital concepts, replacement models.
4 Hours

STRUCTURAL ANALYSIS OF ALTERNATIVES: Identifying and Defining alternatives, IRR analysis of mutually exclusive alternatives, Capital Budget view point, Ranking criteria.
3 Hours

UNIT – 6
DEPRECIATION: Causes of Depreciation, Basic methods of computing depreciation charges
3 Hours

ESTIMATING & COSTING: Components of costs such as Direct Material Cost, Direct Labour Cost, Fixed, Over – Heads, Factory Costs, Administrative – Over Heads, First Cost, Marginal Cost, Selling price, Estimation for simple components
4 Hours

UNIT – 7
REPLACEMENT ANALYSIS: Introduction, reasons for replacement, Individual Replacement of machinery or equipment with/without value of money, Group Replacement Policies, Problems.
6 Hours

UNIT – 8
EFFECTS OF INFLATION: Causes, consequences and control of inflation. After tax actual cash flow comparisons, Lease/ Buy decisions
2 Hours
BREAK-EVEN ANALYSIS Basic Concepts Linear & non-linear break even analysis.
4 Hours

TEXT BOOKS:

  • 1. Engineering economics – RIGGS J.L. – McGraw Hill – 2002.
  • 2. Engineering economy – PAUL DEGARMO – Macmillan Pub Co. – 2001.
  • 3. Engineering Economy – Naidu, Babu and Rajendra – New Age International Pvt. Ltd. – 2006.

REFERENCE BOOKS:

  • 1. Industrial Engineering and Management – OP KHANNA – Dhanpat Rai & Sons – 2000.
  • 2. Financial Management – I M PANDAY – Vikas Publishing House – 2002.
  • 3. Engineering economy – THUESENH.G. – PHI – 2002.

MANAGEMENT & ENTREPRENEURSHIP
Subject Code : 10AL 51

IA Marks : 25
Exam Marks : 100

PART – A

MANAGEMENT

UNIT – 1
MANAGEMENT: Introduction – Meaning – nature and characteristics of Management, Scope and Functional areas of management – Management as a science, art of profession – Management & Administration – Roles of Management, Levels of Management, Development of Management Thought – early management approaches – Modern management approaches.
7 Hours

UNIT – 2
PLANNING: Nature, importance and purpose of planning process – Objectives – Types of plans (Meaning Only) – Decision making – Importance of planning – steps in planning & planning premises – Hierarchy of plans. 6 Hours

UNIT – 3
ORGANIZING AND STAFFING: Nature and purpose of organization – Principles of organization – Types of organization – Departmentation – Committees- Centralization Vs Decentralization of authority and responsibility – Span of control – MBO and MBE (Meaning Only) Nature and importance of staffing–Process of Selection & Recruitment (in brief).
6 Hours

UNIT – 4
DIRECTING & CONTROLLING: Meaning and nature of directing – Leadership styles, Motivation Theories, Communication – Meaning and importance – coordination, meaning and importance and Techniques of Co – Ordination. Meaning and steps in controlling – Essentials of a sound control system – Methods of establishing control (in brief).
7 Hours

PART – B

ENTREPRENEURSHIP

UNIT – 5
ENTREPRENEUR: Meaning of Entrepreneur; Evolution of the Concept, Functions of an Entrepreneur, Types of Entrepreneur, Entrepreneur-an emerging Class. Concept of Entrepreneurship – Evolution of Entrepreneurship, Development of Entrepreneurship; Stages in entrepreneurial process; Role of entrepreneurs in Economic Development; Entrepreneurship in India; Entrepreneurship – its Barriers.
6 Hours

UNIT – 6
SMALL SCALE INDUSTRIES: Definition; Characteristics; Need and rationale; Objectives; Scope; role of SSI in Economic Development. Advantages of SSI Steps to start and SSI – Government policy towards SSI; Different Policies of SSI; Government Support for SSI during 5 year plans. Impact of Liberalization, Privatization, Globalization on SSI Effect of WTO/GATT Supporting Agencies of Government for SSI, Meaning, Nature of support; Objectives; Functions; Types of Help; Ancillary Industry and Tiny Industry (Definition Only)
7 Hours

UNIT – 7
INSTITUTIONAL SUPPORT: Different Schemes; TECKSOK; KIADB; KSSIDC; KSIMC; DIC Single Window Agency; SISI; NSIC; SIDBI; KSFC.
7 Hours

UNIT – 8
PREPARATION OF PROJECT: Meaning of Project; Project Identification; Project Selection; Project Report; Need and Significance of Report; Contents; Formulation; Guidelines by Planning Commission for Project report; Network Analysis; Errors of Project Report; Project Appraisal. Identification of business opportunities: Market Feasibility Study; Technical Feasibility Study; Financial Feasibility Study & Social Feasibility Study.
7 Hours

TEXT BOOKS:

  • 1. Principles of Management – P.C.Tripathi, P.N.Reddy – Tata McGraw Hill.
  • 2. Dynamics of Entrepreneurial Development & Management – Vasant Desai – Himalaya Publishing House.
  • 3. Entrepreneurship Development – Poornima.M.Charantimath – Small Business Enterprises – Pearson Education – 2006 (2 & 4).
  • 4. Management & Enterpreneruship-N V R Naidu, IK Internatioal, 2008

REFERENCE BOOKS:

  • 1. Management Fundamentals – Concepts, Application, Skill Development – Robers Lusier – Thomson.
  • 2. Entrepreneurship Development – S.S.Khanka – S.Chand & Co.
  • 3. Management – Stephen Robbins – Pearson Education/PHI – 17th Edition, 2003.

WORK STUDY AND ERGONOMICS
Subject Code : 10IP /IM 53

IA Marks : 25
Exam Marks : 100

PART – A

UNIT – 1
PRODUCTIVITY: Definition of productivity, individual enterprises, task of management Productivity of materials, land, building, machine and power. Measurement of productivity, factors affecting the productivity, productivity improvement programmes, wages and incentives (simple numerical problems)
7 Hours

UNIT – 2
WORK STUDY: Definition, objective and scope of work study. Human factor in work study. Work study and management, work study and supervision, work study and worker.
6 Hours

UNIT – 3
INTRODUCTION TO METHOD STUDY: Definition, objective and scope of method study, activity recording and exam aids. Charts to record movements in shop operation – process charts, flow diagram, flow process charts, travel chart and multiple activity charts. (With simple problems)
7 Hours

UNIT – 4
MICRO AND MEMO MOTION STUDY: Charts to record movements at work place – principles of motion economy, Therbligs and classification of movements, Two Handed process chart, SIMO chart, and micro motion study. Development, definition and installation of the improved method, brief concept about synthetic motion studies. 6 Hours

PART – B

UNIT – 5
INTRODUCTION TO WORK MEASUREMENT: Definition, objective and benefit of work measurement. Work measurement techniques: WORK SAMPLING, need, confidence levels, sample size determinations, random observation, conducting study with the simple problems.
6 Hours

UNIT – 6
STOP WATCH TIME STUDY: Time Study, Definition, time study equipment, selection of job, steps in time study. Breaking jobs into elements, recording information. Rating & standard Rating, standard performance, scale of rating, factors affecting rate of working, allowances and standard time determination.
PREDETERMINED MOTION TIME STUDY (PMTS)
METHOD TIME MEASUREMENT (MTM)
7 Hours

UNIT – 7
ERGONOMICS: Introduction, Areas of study under Ergonomics, System approach to Ergonomics model, Man-Machine System. Components of Man- Machine System and Their functions – Work capabilities of Industrial Worker, Study of Development of Stress in Human body and their consequences. Computer based ergonomics
6 Hours

UNIT – 8
DESIGN OF MAN-MACHINE SYSTEM: Fatigue in industrial workers. Quantitative qualitative representation and alphanumeric displays. Controls and their design criteria, control types, relation between controls and displays, layouts of panels and machines. Design of work places, influence of climate on human efficiency. Influence of noise, vibration and light.
7 Hours

TEXT BOOKS:

  • 1. Introduction to work study, ILO – III Revised Edition, 1981
  • 2. Motion and Time study – Ralph M Barnes – John Wiley – 8th Edition, 1985.
  • 3. Motion and Time study – Marvin E. Mundel – PHI -1st edition.
  • 4. Work Study and Ergonomics – S Dalela and Sourabh, – Chand Publishers – 3rd edition.

REFERENCES BOOKS:

  • 1. Human Factors in Engineering Design – S Sanders and E J McCormick – Mc Graw Hill – 6th Edition.
  • 2. Industrial Engineering Hand book – Maynard.
  • 3. Engineered work Measurement – Wledon – ELBS – 1991.

CAD/CAM
Subject Code : 10IP /IM 54

IA Marks : 25
Exam Marks : 100

PART – A

UNIT – 1
INTRODUCTION: CAD/CAM, Product cycle & CAD/CAM, Design process, Application of Computers for Design, Traditional Production Planning & Control, Computerized Integrated Production Management System, Advantages & Disadvantages of CAD & CAM. FUNDAMENTALS OF CAD: Comparison of general design process and CAD process, Concept of manufacturing data base, general consideration of Hardware for a typical CAD system. 7 Hours

UNIT – 2
COMPUTER GRAPHICS SOFTWARE & DATA BASE: Introduction, Software Configuration of a Graphics System, Functions of a Graphics Package, Constructing the Geometry, Transformations, Data Base Structure & Content, Wire-Frame versus Solid Modeling, Introduction to exchange of modeling data-Basic features of IGES, STEP, DXF, DMIS. 7 Hours

UNIT – 3
INTRODUCTION TO FINITE ELEMENT ANALYSIS: Introduction, Basic Concepts, Discretization, Element types, Nodes & degrees of freedom, Mesh generation, Constraints, Loads, Preprocessing, Application to static analysis. 6 Hours

UNIT – 4
NC, CNC, DNC TECHNOLOGIES: NC, CNC, DNC, Modes, NC Elements, Advantages and Limitations of NC, CNC. Functions of computers in DNC.
CNC MACHINE TOOLS: CNC tooling, Turning tool geometry, Milling tooling system, Tool presetting, ATC, Work holding, Overview of different CNC machining centers, CNC Turning centers, High speed machine tools.
7 Hours

PART – B

UNIT – 5
CNC PROGRAMMING: Part program fundamentals, Steps involved in development t of a part program, Manual part programming, Milling & Turning Center Programming 7 Hours

UNIT – 6
APT PROGRAMMING: APT Programming in Drilling, Milling & Turning
6 Hours

UNIT – 7
INTRODUCTION TO ROBOTICS: Introduction, Robot configuration, Robot motions, End effectors, Work cell, Control & Interlock, Robot Sensor, Robot applications. 6 Hours

UNIT – 8
PROGRAMMING THE ROBOTS : Robot-Programming Languages, Introduction to different languages and writing the programming for
palletising operation 6 Hours

TEXT BOOKS:

  • 1. CAD/CAM – Mikell P. Groover and Emory W. Zimmers Jr – Pearson Education Inc – 2003.
  • 2. CAD/CAM Principles and Applications – P.N. Rao – TMH, New Delhi – 2002.

REFERENCE BOOKS:

  • 1. Principles of Interactive Computer Graphics – Newman and Sproull – Tata McGraw Hill – 1995.
  • 2. CAD/CAM – Ibrahim Zeid – Tata McGraw Hill – 1999.
  • 3. Computer Aided Manufacturing – P. N. Rao, N. K. Tewari and T. K. Kundra – Tata McGraw Hill – 1999.

DESIGN OF MACHINE ELEMENTS
Subject Code : 10IP /IM 55

IA Marks : 25
Exam Marks : 100

PART – A

UNIT – 1
DESIGN FOR STATIC STRENGTH: Design considerations; Codes and Standards, static loads and factor of safety. Theories of failure: Maximum Normal Stress Theory, Maximum Shear Stress Theory, Distortion energy theory. Failure of Brittle and Ductile materials. Stress concentration. Determination of stress concentration factor. 7 Hours

UNIT – 2
DESIGN FOR FATIGUE STRENGTH: S – N Diagram, low cycle and High cycle fatigue. Endurance limit. Modifying factors: Load, Size and Surface finish effects. Fatigue stress concentration factor. Fluctuating stresses. Goodman and Soderberg Relationship. Stresses due combined loading, Cumulative fatigue damage. 6 Hours

UNIT – 3
KEYS, COUPLINGS, COTTER AND KNUCKLE JOINTS: Design of Keys, Design of rigid flange coupling, Bush and Pin type Flexible Coupling, Design of Cotter and Knuckle joints. 6 Hours

UNIT – 4
DESIGN OF SHAFTS: Design of shafts subjected to torsion, bending moment and combined torsion moment and axial loading. ASME and BIS Codes for design of transmission shafting. Design for strength and rigidity. Shafts under fluctuating loads and combined loads. 7 Hours

Part B

UNIT – 5
DESIGN OF GEARS: Introduction to Spur, Helical and Bevel Gears. Design of Spur gear, Lewis equation, form factor, stresses in gear tooth, Dynamic load and wear load. 6 Hours

UNIT – 6
RIVETED JOINTS AND WELDED JOINTS: Types of riveted joints, failures of riveted joints, Boiler joint, Efficiency. Types of welded joints, Strength of butt and fillet welds, Eccentrically loaded welds. 7 Hours

UNIT – 7
DESIGN OF SPRINGS: Types of springs, Stresses in Coil springs of circular and non-circular cross-sections. Tension and compression springs. Stresses in Leaf springs. 6 Hours

UNIT – 8
LUBRICATION AND BEARINGS: Mechanism of lubrication, Viscosity, Bearing Modulus, Coefficient of friction, minimum oil film thickness. Heat generated and Heat dissipated. Examples of journal bearing and thrust bearing design. BALL AND ROLLER BEARINGS: Bearing life, Equivalent bearing load, Selection of Deep groove ball bearings. 7 Hours

TEXT BOOKS:

  • 1. Mechanical Engineering Design – Joseph Edward Shigley – Tata McGraw Hill, New Delhi – 1986.
  • 2. Machine Design – VL. Maleev and Hartman – CBS Publishers and Distributors, Delhi – 1983.
  • 3. Design of Machine Elements – V. B. Bahandari – Tata McGraw Hill, New Delhi – 2000.

REFERENCE BOOKS:

  • 1. Machine Design – Robert. L. Norton – Pearson Education Asia, New Delhi – 2001.
  • 2. Theory and Problems of Machine Design – Hall, Holowinko, Laughlin Schaums – Outline Series – 2002.
  • 3. Elements of Machine Design – N. C. Pandey and C. S. Shah – Chorotar Publishing house – 2002.

HYDRAULICS AND PNEUMATICS
Subject Code : 10 IP56

IA Marks : 25
Exam Marks : 100

PART – A

UNIT – 1
INTRODUCTION TO HYDRAULIC SYSTEM: Hydraulic oils – Desirable properties, Viscosity index, General type of fluids, Reservoir system, Filters and strainer. Pascal’s Law and its applications, Application of Continuity equation, Structure of a typical Hydraulic circuit and the  components of it. (Numerical Treatment). 6 Hours

UNIT – 2
PUMPS: Pumping theory, Pump Classification, Gear Pumps, Vane Pumps- Simple and Balanced, Piston Pumps, Pump performance, Pump selection (Numerical Treatment).
7 Hours

UNIT – 3
HYDRAULIC ACTUATORS & MOTORS: Linear Hydraulic Actuators (Cylinders), Mechanics of Hydraulic Cylinder Loading, Cylinder cushioning, Hydraulic Rotary Actuators, Gear Motors, Vane Motors, Piston Motors, Hydrostatic Transmission – open and close circuit. (Numerical Treatment).
7 Hours

UNIT – 4
CONTROL COMPONENTS IN HYDRAULIC SYSTEMS: Directional Control Valves (DCV), Constructional features, 2/2, 3/2,4/2,4/3 DCV, Center configuration in 4/3 DCV- Closed, Open, Tandem, Regenerative and Floating ,Actuation of DCVs, Check valve, Pilot check valve, Pressure control valves– direct and pilot operated types, Pressure reducing valve, Flow control valves, Pressure compensated flow control valve. Throttle check valve.
7 Hours

PART – B

UNIT – 5
STUDY OF DIFFERENT HYDRAULIC CIRCUITS : Control of single and Double acting Hydraulic cylinder, Regenerative circuit, Counter balance Valve application, Hydraulic Cylinder sequencing Circuits, Cylinder Synchronizing Circuits, Speed Control of Hydraulic Cylinder – Meter in & Meter out, speed control of Hydraulics Motors, Accumulators and their applications in Auxiliary and Emergency power source. 6 Hours

UNIT – 6
INTRODUCTION TO PNEUMATIC CONTROL: Choice of working medium, Characteristics of compressed air, Structure of Pneumatic control system, Production of compressed air, Preparation of compressed air – Driers, Filters, Regulators, Lubricators. 6 Hours

UNIT – 7
PNEUMATIC ACTUATORS & VALVES: Linear Cylinder – Types, Conventional type of cylinder – working, End position cushioning, Directional control valve-3/2,4/2,&5/2, Memory valve, Shuttle valve, Quick exhaust valve, Twin pressure valve, Direct and indirect actuation of pneumatic cylinder. 7 Hours

UNIT -8
PNEUMATIC LOGIC CIRCUITS: Use of Logic functions – OR, AND, NOR, NAND, NOT functions in pneumatic applications, Practical examples involving the use of logic functions, Pressure dependent controls and Travel dependent controls. 6 Hours

TEXT BOOKS:

  • 1. Fluid Power with applications – Anthony Esposito – Pearson Education – Fifth edition, Inc 2000.
  • 2. Oil Hydraulic Systems – Principles and Maintenance – S. R. Majumdar – Tata McGraw Hill Publishing Company Ltd. – 2001.
  • 3. Pneumatic Systems – S. R Majumdar – Tata McGHraw Hill Publishing Co. – 1995.

REFERENCE BOOKS:

  • 1. Pneumatic Basic Level TP 101 – Peter Croser & Frank Ebel, Festo – Didactic publication – 1999.
  • 2. Pneumatic Control for Industrial Automation – Peter Rohner & Gordon Smith – John Wiley Sons publication – 1989.
  • 3. Power Hydraulics – Michael J Pinches & John G Ashby – Prentice Hall – 1989.

MECHANICAL AND FLUID POWER LAB
Subject Code : 10IPL 57

IA Marks : 25
Exam Marks : 50

PART – A

FLUID POWER LAB
1. a) Study of components of Hydraulic circuit.
b) Study of symbols for components in hydraulic circuits.
2. Testing of Pump.
3. Testing of Flow Control Valve.
4. Speed control of Piston in Forward and Return stroke with Meter in Meter out circuit.
5. Study of Regenerative circuit and study of Bleed of circuit.
6. Study of Variation of Flow with pressure and with throttle.
7. Building of Circuits using different kinds of Valves.

PART – B

MECHANICAL ENGINEERING LAB
(At least Four experiments)

1. Determination of viscosity of lubricating oil using Redwoods and Saybolts – Viscometers.
2. Flash and Fire point of given oil
3. Performance Tests on Four stroke Petrol and Diesel Engines, Calculations of IP, BP, thermal efficiencies, SFC, FP and heat balance sheet.
4. Multi cylinder petrol / diesel engine (Morse test).
5. Performance test on Centrifugal or Reciprocating pumps.
6. Study of flow through pipes for fluid transport.

Note: A minimum of 12 exercisers are to be conducted

WORK STUDY AND ERGONOMICS LAB
Subject Code : 10IPL/IML 58

IA Marks : 25
Exam Marks : 50

Refer Syllabus Copy

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